You should call Outlaw but they didn't void my warranty on my 7500 after I opened it up to replace the controller card at home. They sent me the part with some info and I replaced it. There was nothing wrong with the amp. I thought the way it started up was odd but turns out it was normal. You will have to pull the amp no matter what unless it suddenly heals itself and even then the melted plastic smell would keep me awake at night as long as it was plugged in. Could it have gotten fried by lightning or some other voltage transient? If so homeowners insurance should cover it. Any chance you popped a circuit breaker or GFI on one of the circuits it is plugged into? Listening in stereo should not even come close to challenging the power supplies but you never know for sure.
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Music system
Model 990/7500/Magnepan 1.6 QRs/Technics SL1200 MK2/Aperion S-12 Subwoofer/OWA3/Sony NS75H DVD
APC H15 Power Conditioner

TV System
Large Advent Loudspeakers/ Polk center/Monoprice surrounds/Panasonic Viera 42 inch/Onkyo HT-RC260/Sony BDP S590/Directv


Home Theater System
Onkyo PR-SC886/Outlaw 7125 Klipsch RF-82 L/R,RC-62 center, RB-35 SR/SL, BENQ HT1075, Outlaw LFM1-EX/OPPO BDP-83/Directv
Harmony ONE
Blue Jeans and Monoprice interconnects
APC H15 Power Conditioner